Fix ModbusBridge request/response logic (#22075)

- Fix cases where the subsequent Modbus packet
  can be send to the serial port (triggered either by
  'ModbusSend' command or request from TCP bridge)
  before an answer was received to the previous packet.

  This can happen in a setup where simultaneously:
  - two (or more) modbus TCP clients are sending requests
    through the modbus-proxy [1] to Tasmota,
  - ModbusSend commands are executed (e.g. using Berry).

  Log excerpt (from build with TASMOTAMODBUSDEBUG enabled):
  14:51:18.940 MBS: Serial Send: 04 03 01 00 00 09 84 65
  14:51:19.054 MBS: Serial Send: 04 03 10 0A 00 05 A1 5E
  14:51:19.136 MBS: Serial Received: 04 03 0A 00 00 00 D0 00 00 01 AB 00 00 89 62

  Fix adds 'waitingForAnswerFromSerial' flag which is set after
  we send data to the serial port and prevents sending another
  requests before we receive an answer or timeout happened.

  Fix stores temporarily a 'ModbusSend' command data and tries
  to execute it after Modbus response has been received or
  timeout has happened.

- Add 'ModbusSerialTimeout' command which sets timeout in [ms]
  for how long we will be waiting for an answer from the client device.
  Default value is 1000 [ms] and it is not restored after reboot.

- Sends error 11 (0xB) (as TCP response) when no answer was received
  from the serial port within the timeout set by 'ModbusSerialTimeout'
  command.

- Add Modbus 'TransactionId' to the logging.

[1] https://github.com/tiagocoutinho/modbus-proxy

Signed-off-by: Damian Wrobel <dwrobel@ertelnet.rybnik.pl>
This commit is contained in:
Damian Wrobel 2024-09-09 10:26:20 +02:00 committed by GitHub
parent 28bbf11dbb
commit 6650dee578
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GPG Key ID: B5690EEEBB952194
1 changed files with 148 additions and 10 deletions

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@ -55,6 +55,7 @@
#define D_CMND_MODBUS_SEND "Send" #define D_CMND_MODBUS_SEND "Send"
#define D_CMND_MODBUS_SETBAUDRATE "Baudrate" #define D_CMND_MODBUS_SETBAUDRATE "Baudrate"
#define D_CMND_MODBUS_SETSERIALCONFIG "SerialConfig" #define D_CMND_MODBUS_SETSERIALCONFIG "SerialConfig"
#define D_CMND_MODBUS_SETSERIALTIMEOUT "SerialTimeout"
#define D_JSON_MODBUS_RECEIVED "ModbusReceived" #define D_JSON_MODBUS_RECEIVED "ModbusReceived"
#define D_JSON_MODBUS_DEVICE_ADDRESS "DeviceAddress" #define D_JSON_MODBUS_DEVICE_ADDRESS "DeviceAddress"
@ -68,10 +69,10 @@
#ifndef USE_MODBUS_BRIDGE_TCP #ifndef USE_MODBUS_BRIDGE_TCP
const char kModbusBridgeCommands[] PROGMEM = "Modbus|" // Prefix const char kModbusBridgeCommands[] PROGMEM = "Modbus|" // Prefix
D_CMND_MODBUS_SEND "|" D_CMND_MODBUS_SETBAUDRATE "|" D_CMND_MODBUS_SETSERIALCONFIG; D_CMND_MODBUS_SEND "|" D_CMND_MODBUS_SETBAUDRATE "|" D_CMND_MODBUS_SETSERIALCONFIG "|" D_CMND_MODBUS_SETSERIALTIMEOUT;
void (*const ModbusBridgeCommand[])(void) PROGMEM = { void (*const ModbusBridgeCommand[])(void) PROGMEM = {
&CmndModbusBridgeSend, &CmndModbusBridgeSetBaudrate, &CmndModbusBridgeSetConfig}; &CmndModbusBridgeSend, &CmndModbusBridgeSetBaudrate, &CmndModbusBridgeSetConfig, &CmndModbusBridgeSetTimeout};
#endif #endif
#ifdef USE_MODBUS_BRIDGE_TCP #ifdef USE_MODBUS_BRIDGE_TCP
@ -84,11 +85,11 @@ void (*const ModbusBridgeCommand[])(void) PROGMEM = {
#define D_CMND_MODBUS_TCP_MQTT "TCPMqtt" #define D_CMND_MODBUS_TCP_MQTT "TCPMqtt"
const char kModbusBridgeCommands[] PROGMEM = "Modbus|" // Prefix const char kModbusBridgeCommands[] PROGMEM = "Modbus|" // Prefix
D_CMND_MODBUS_TCP_START "|" D_CMND_MODBUS_TCP_CONNECT "|" D_CMND_MODBUS_TCP_MQTT "|" D_CMND_MODBUS_SEND "|" D_CMND_MODBUS_SETBAUDRATE "|" D_CMND_MODBUS_SETSERIALCONFIG; D_CMND_MODBUS_TCP_START "|" D_CMND_MODBUS_TCP_CONNECT "|" D_CMND_MODBUS_TCP_MQTT "|" D_CMND_MODBUS_SEND "|" D_CMND_MODBUS_SETBAUDRATE "|" D_CMND_MODBUS_SETSERIALCONFIG "|" D_CMND_MODBUS_SETSERIALTIMEOUT;
void (*const ModbusBridgeCommand[])(void) PROGMEM = { void (*const ModbusBridgeCommand[])(void) PROGMEM = {
&CmndModbusTCPStart, &CmndModbusTCPConnect, &CmndModbusTCPMqtt, &CmndModbusTCPStart, &CmndModbusTCPConnect, &CmndModbusTCPMqtt,
&CmndModbusBridgeSend, &CmndModbusBridgeSetBaudrate, &CmndModbusBridgeSetConfig}; &CmndModbusBridgeSend, &CmndModbusBridgeSetBaudrate, &CmndModbusBridgeSetConfig, &CmndModbusBridgeSetTimeout};
struct ModbusBridgeTCP struct ModbusBridgeTCP
{ {
@ -155,6 +156,10 @@ enum class ModbusBridgeEndian
mb_lsb mb_lsb
}; };
#ifndef MODBUS_SERIAL_TIMEOUT_MS
#define MODBUS_SERIAL_TIMEOUT_MS 1000
#endif
struct ModbusBridge struct ModbusBridge
{ {
unsigned long polling_window = 0; unsigned long polling_window = 0;
@ -172,6 +177,49 @@ struct ModbusBridge
bool raw = false; bool raw = false;
uint8_t *buffer = nullptr; // Buffer for storing read / write data uint8_t *buffer = nullptr; // Buffer for storing read / write data
bool enabled = false; bool enabled = false;
// Buffer to store command data received from CmndModbusBridgeSend()
char *command_data = nullptr;
private:
// Timeout in [ms]. How long we will wait for Modbus response.
uint32_t modbusSerialTimeout_ms = MODBUS_SERIAL_TIMEOUT_MS;
// Holds the value of millis() after we set
// waitingForAnswerFromSerial flag to true.
uint32_t sendDataToSerial_ms;
// If true, then do not sent another Modbus request until:
// millis() - sendDataToSerial_ms > modbusSerialTimeout_ms
bool waitingForAnswerFromSerial = false;
public:
void setModbusSerialTimeout_ms(const uint32_t new_timeout)
{
modbusSerialTimeout_ms = new_timeout;
}
uint32_t getModbusSerialTimeout_ms() const
{
return modbusSerialTimeout_ms;
}
void setWaitingForAnswerFromSerial(const bool new_value)
{
waitingForAnswerFromSerial = new_value;
if (waitingForAnswerFromSerial)
sendDataToSerial_ms = millis();
}
bool isWaitingForAnswerFromSerial() const
{
return waitingForAnswerFromSerial;
}
bool isWaitingForAnswerFromSerialTimedOut() const
{
const auto t1 = millis() - sendDataToSerial_ms;
return (t1 > modbusSerialTimeout_ms) ? true : false;
}
}; };
ModbusBridge modbusBridge; ModbusBridge modbusBridge;
@ -255,6 +303,8 @@ void ModbusBridgeSetBaudrate(uint32_t baudrate)
// //
void ModbusBridgeHandle(void) void ModbusBridgeHandle(void)
{ {
uint32_t error = 0;
bool data_ready = modbusBridgeModbus->ReceiveReady(); bool data_ready = modbusBridgeModbus->ReceiveReady();
if (data_ready) if (data_ready)
{ {
@ -267,8 +317,21 @@ void ModbusBridgeHandle(void)
return; return;
} }
memset(modbusBridge.buffer, 0, MBR_RECEIVE_BUFFER_SIZE); memset(modbusBridge.buffer, 0, MBR_RECEIVE_BUFFER_SIZE);
uint32_t error = modbusBridgeModbus->ReceiveBuffer(modbusBridge.buffer, 0, MBR_RECEIVE_BUFFER_SIZE - 9); error = modbusBridgeModbus->ReceiveBuffer(modbusBridge.buffer, 0, MBR_RECEIVE_BUFFER_SIZE - 9);
modbusBridge.setWaitingForAnswerFromSerial(false);
}
else if (modbusBridge.isWaitingForAnswerFromSerial()
&& modbusBridge.isWaitingForAnswerFromSerialTimedOut())
{
AddLog(LOG_LEVEL_DEBUG, PSTR("MBS: MBR Recv timed out"));
modbusBridge.setWaitingForAnswerFromSerial(false);
// MODBUS Application Protocol Specification V1.1b3,
// p.7 MODBUS Exception Responses
error = 11; // The targeted device failed to respond
}
if (data_ready || error)
{
#ifdef USE_MODBUS_BRIDGE_TCP #ifdef USE_MODBUS_BRIDGE_TCP
for (uint32_t i = 0; i < nitems(modbusBridgeTCP.client_tcp); i++) for (uint32_t i = 0; i < nitems(modbusBridgeTCP.client_tcp); i++)
{ {
@ -312,7 +375,7 @@ void ModbusBridgeHandle(void)
nrOfBytes += 4; nrOfBytes += 4;
} }
client.flush(); client.flush();
AddLog(LOG_LEVEL_DEBUG, PSTR("MBS: MBRTCP from Modbus deviceAddress %d, writing %d bytes to client"), modbusBridge.buffer[0], nrOfBytes); AddLog(LOG_LEVEL_DEBUG, PSTR("MBS: MBRTCP from Modbus TransactionId:%d, deviceAddress:%d, writing:%d bytes to client (error:%d)"), (static_cast<uint16_t>(header[0]) << 8) + header[1], modbusBridge.buffer[0], nrOfBytes, error);
} }
} }
#endif #endif
@ -743,7 +806,10 @@ void ModbusTCPHandle(void)
AddLog(LOG_LEVEL_DEBUG_MORE, PSTR("MBS: MBRTCP to Modbus TransactionId:%d, deviceAddress:%d, functionCode:%d, startAddress:%d, count:%d, recvCount:%d, recvBytes:%d"), AddLog(LOG_LEVEL_DEBUG_MORE, PSTR("MBS: MBRTCP to Modbus TransactionId:%d, deviceAddress:%d, functionCode:%d, startAddress:%d, count:%d, recvCount:%d, recvBytes:%d"),
modbusBridgeTCP.tcp_transaction_id, mbdeviceaddress, mbfunctioncode, mbstartaddress, count, modbusBridge.dataCount, modbusBridge.byteCount); modbusBridgeTCP.tcp_transaction_id, mbdeviceaddress, mbfunctioncode, mbstartaddress, count, modbusBridge.dataCount, modbusBridge.byteCount);
modbusBridgeModbus->Send(mbdeviceaddress, mbfunctioncode, mbstartaddress, count, writeData); if (modbusBridgeModbus->Send(mbdeviceaddress, mbfunctioncode, mbstartaddress, count, writeData) == 0)
{
modbusBridge.setWaitingForAnswerFromSerial(true);
}
if (modbusBridgeTCP.output_mqtt) if (modbusBridgeTCP.output_mqtt)
{ {
@ -766,13 +832,55 @@ void ModbusTCPHandle(void)
\*********************************************************************************************/ \*********************************************************************************************/
void CmndModbusBridgeSend(void) void CmndModbusBridgeSend(void)
{
if (!modbusBridge.isWaitingForAnswerFromSerial())
{
if (modbusBridge.command_data == nullptr)
{
CmndModbusBridgeSend(XdrvMailbox.data);
return;
}
else
{
// There is already a command pending
ResponseCmndFailed();
return;
}
}
else
{
if (modbusBridge.command_data == nullptr)
{
// Let's store the command data
modbusBridge.command_data = (char *)malloc(XdrvMailbox.data_len);
if (modbusBridge.command_data == nullptr)
{
// We couldn't store the command data.
ModbusBridgeAllocError(PSTR("COMMAND"));
ResponseCmndFailed();
return;
}
memcpy(modbusBridge.command_data, XdrvMailbox.data, XdrvMailbox.data_len);
}
else
{
// We're processing a command and yet another is waiting.
ResponseCmndFailed();
return;
}
}
}
void CmndModbusBridgeSend(char *json_in)
{ {
uint16_t *writeData = nullptr; uint16_t *writeData = nullptr;
uint8_t writeDataSize = 0; uint8_t writeDataSize = 0;
bool bitMode = false; bool bitMode = false;
ModbusBridgeError errorcode = ModbusBridgeError::noerror; ModbusBridgeError errorcode = ModbusBridgeError::noerror;
JsonParser parser(XdrvMailbox.data); JsonParser parser(json_in);
JsonParserObject root = parser.getRootObject(); JsonParserObject root = parser.getRootObject();
if (!root) if (!root)
return; return;
@ -1022,7 +1130,11 @@ void CmndModbusBridgeSend(void)
uint8_t error = modbusBridgeModbus->Send(modbusBridge.deviceAddress, (uint8_t)modbusBridge.functionCode, modbusBridge.startAddress, modbusBridge.dataCount, writeData); uint8_t error = modbusBridgeModbus->Send(modbusBridge.deviceAddress, (uint8_t)modbusBridge.functionCode, modbusBridge.startAddress, modbusBridge.dataCount, writeData);
free(writeData); free(writeData);
if (error) if (error == 0)
{
modbusBridge.setWaitingForAnswerFromSerial(true);
}
else
{ {
AddLog(LOG_LEVEL_DEBUG, PSTR("MBS: MBR Driver send error %u"), error); AddLog(LOG_LEVEL_DEBUG, PSTR("MBS: MBR Driver send error %u"), error);
return; return;
@ -1063,6 +1175,21 @@ void CmndModbusBridgeSetConfig(void)
ResponseCmndChar(GetSerialConfig(Settings->modbus_sconfig).c_str()); ResponseCmndChar(GetSerialConfig(Settings->modbus_sconfig).c_str());
} }
void CmndModbusBridgeSetTimeout(void)
{
if (XdrvMailbox.data_len > 0)
{
const int timeout_ms = XdrvMailbox.payload;
if (timeout_ms > 0) // Accepts values in the range of: 1..INT_MAX
{
modbusBridge.setModbusSerialTimeout_ms(timeout_ms);
}
}
ResponseCmndNumber(modbusBridge.getModbusSerialTimeout_ms());
}
#ifdef USE_MODBUS_BRIDGE_TCP #ifdef USE_MODBUS_BRIDGE_TCP
// //
// Command `TCPStart` // Command `TCPStart`
@ -1181,8 +1308,19 @@ bool Xdrv63(uint32_t function)
switch (function) { switch (function) {
case FUNC_LOOP: case FUNC_LOOP:
ModbusBridgeHandle(); ModbusBridgeHandle();
// Check whether we can send a stored command
if (modbusBridge.command_data && !modbusBridge.isWaitingForAnswerFromSerial())
{
CmndModbusBridgeSend(modbusBridge.command_data);
free(modbusBridge.command_data), modbusBridge.command_data = nullptr;
}
#ifdef USE_MODBUS_BRIDGE_TCP #ifdef USE_MODBUS_BRIDGE_TCP
ModbusTCPHandle(); if (!modbusBridge.isWaitingForAnswerFromSerial())
{
ModbusTCPHandle();
}
#endif #endif
break; break;
case FUNC_COMMAND: case FUNC_COMMAND: