Allow Sensor13 to define customer value for shunt resistor, including code refactoring

This commit is contained in:
Barbudor 2020-02-26 22:14:08 +01:00
parent aa6d5ffb27
commit 792f5cfb19
1 changed files with 94 additions and 54 deletions

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@ -51,23 +51,30 @@
#define INA219_CONFIG_GAIN_8_320MV (0x1800) // Gain 8, 320mV Range
#define INA219_CONFIG_BADCRES_MASK (0x0780) // Bus ADC Resolution Mask
#define INA219_CONFIG_BADCRES_9BIT (0x0080) // 9-bit bus res = 0..511
#define INA219_CONFIG_BADCRES_10BIT (0x0100) // 10-bit bus res = 0..1023
#define INA219_CONFIG_BADCRES_11BIT (0x0200) // 11-bit bus res = 0..2047
#define INA219_CONFIG_BADCRES_12BIT (0x0400) // 12-bit bus res = 0..4097
#define INA219_CONFIG_BADCRES_9BIT_1S_84US (0x0<<7) // 9-bit bus res = 0..511
#define INA219_CONFIG_BADCRES_10BIT_1S_148US (0x1<<7) // 10-bit bus res = 0..1023
#define INA219_CONFIG_BADCRES_11BIT_1S_276US (0x2<<7) // 11-bit bus res = 0..2047
#define INA219_CONFIG_BADCRES_12BIT_1S_532US (0x3<<7) // 12-bit bus res = 0..4097
#define INA219_CONFIG_BADCRES_12BIT_2S_1060US (0x9<<7) // 2 x 12-bit bus samples averaged together
#define INA219_CONFIG_BADCRES_12BIT_4S_2130US (0xA<<7) // 4 x 12-bit bus samples averaged together
#define INA219_CONFIG_BADCRES_12BIT_8S_4260US (0xB<<7) // 8 x 12-bit bus samples averaged together
#define INA219_CONFIG_BADCRES_12BIT_16S_8510US (0xC<<7) // 16 x 12-bit bus samples averaged together
#define INA219_CONFIG_BADCRES_12BIT_32S_17MS (0xD<<7) // 32 x 12-bit bus samples averaged together
#define INA219_CONFIG_BADCRES_12BIT_64S_34MS (0xE<<7) // 64 x 12-bit bus samples averaged together
#define INA219_CONFIG_BADCRES_12BIT_128S_69MS (0xF<<7) // 128 x 12-bit bus samples averaged together
#define INA219_CONFIG_SADCRES_MASK (0x0078) // Shunt ADC Resolution and Averaging Mask
#define INA219_CONFIG_SADCRES_9BIT_1S_84US (0x0000) // 1 x 9-bit shunt sample
#define INA219_CONFIG_SADCRES_10BIT_1S_148US (0x0008) // 1 x 10-bit shunt sample
#define INA219_CONFIG_SADCRES_11BIT_1S_276US (0x0010) // 1 x 11-bit shunt sample
#define INA219_CONFIG_SADCRES_12BIT_1S_532US (0x0018) // 1 x 12-bit shunt sample
#define INA219_CONFIG_SADCRES_12BIT_2S_1060US (0x0048) // 2 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_4S_2130US (0x0050) // 4 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_8S_4260US (0x0058) // 8 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_16S_8510US (0x0060) // 16 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_32S_17MS (0x0068) // 32 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_64S_34MS (0x0070) // 64 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_128S_69MS (0x0078) // 128 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_9BIT_1S_84US (0x0<<3) // 1 x 9-bit shunt sample
#define INA219_CONFIG_SADCRES_10BIT_1S_148US (0x1<<3) // 1 x 10-bit shunt sample
#define INA219_CONFIG_SADCRES_11BIT_1S_276US (0x2<<3) // 1 x 11-bit shunt sample
#define INA219_CONFIG_SADCRES_12BIT_1S_532US (0x3<<3) // 1 x 12-bit shunt sample
#define INA219_CONFIG_SADCRES_12BIT_2S_1060US (0x9<<3) // 2 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_4S_2130US (0xA<<3) // 4 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_8S_4260US (0xB<<3) // 8 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_16S_8510US (0xC<<3) // 16 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_32S_17MS (0xD<<3) // 32 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_64S_34MS (0xE<<3) // 64 x 12-bit shunt samples averaged together
#define INA219_CONFIG_SADCRES_12BIT_128S_69MS (0xF<<3) // 128 x 12-bit shunt samples averaged together
#define INA219_CONFIG_MODE_MASK (0x0007) // Operating Mode Mask
#define INA219_CONFIG_MODE_POWERDOWN (0x0000)
@ -85,12 +92,20 @@
#define INA219_REG_CURRENT (0x04)
#define INA219_REG_CALIBRATION (0x05)
#define INA219_DEFAULT_SHUNT_RESISTOR_MILLIOHMS (100.0) // 0.1 Ohm
uint8_t ina219_type[4] = {0,0,0,0};
uint8_t ina219_addresses[] = { INA219_ADDRESS1, INA219_ADDRESS2, INA219_ADDRESS3, INA219_ADDRESS4 };
uint32_t ina219_cal_value = 0;
// The following multiplier is used to convert raw current values to mA, taking into account the current config settings
uint32_t ina219_current_divider_ma = 0;
#define __DEBUG__(a)
__DEBUG__(char __dbg1[20];)
__DEBUG__(char __dbg2[20];)
// The following multiplier is used to convert shunt voltage (in mV) to current (in A)
// Current_A = ShuntVoltage_mV / ShuntResistor_milliOhms = ShuntVoltage_mV * ina219_current_multiplier
// ina219_current_multiplier = 1 / ShuntResistor_milliOhms
float ina219_current_multiplier;
uint8_t ina219_valid[4] = {0,0,0,0};
float ina219_voltage[4] = {0,0,0,0};
@ -98,54 +113,71 @@ float ina219_current[4] = {0,0,0,0};
char ina219_types[] = "INA219";
uint8_t ina219_count = 0;
/*********************************************************************************************\
* Calculate current multiplier depending on the selected mode
* For mode = 0, 1, 2 : legacy modes simplified as Vmax: 32V, Imax: 3.2A range
* For mode = 10..255 : specify Rshunt encoded as RRM where resistor value is RR * 10^M milliOhms
* Vmax: 32V, Imax: 0.320 / Rshunt
* Exemple:
* 10: Rshunt = 1 * 10^0 = 1 millOhms => Max current = 320A !
* 11: Rshunt = 1 * 10^1 = 10 milliOhms => Max current = 32A
* 21: Rshunt = 2 * 10^1 = 20 milliOhms => Max current = 16A
* 12: Rshunt = 1 * 10^2 = 100 milliOhms => Max current = 3.2A == mode 0,1,2
* 13: Rshunt = 1 * 10^3 = 1 Ohms => Max current = 320mA
* Note that some shunt values can be represented by 2 different encoded values such as
* 11 or 100 both present 10 milliOhms
* Because it is difficult to make a range check on such encoded value, none is performed
\*********************************************************************************************/
bool Ina219SetCalibration(uint8_t mode, uint16_t addr)
{
uint16_t config = 0;
switch (mode &3) {
case 0: // 32V 2A
case 3:
ina219_cal_value = 4096;
ina219_current_divider_ma = 10; // Current LSB = 100uA per bit (1000/100 = 10)
config = INA219_CONFIG_BVOLTAGERANGE_32V | INA219_CONFIG_GAIN_8_320MV | INA219_CONFIG_BADCRES_12BIT | INA219_CONFIG_SADCRES_12BIT_1S_532US | INA219_CONFIG_MODE_SANDBVOLT_CONTINUOUS;
break;
case 1: // 32V 1A
ina219_cal_value = 10240;
ina219_current_divider_ma = 25; // Current LSB = 40uA per bit (1000/40 = 25)
config |= INA219_CONFIG_BVOLTAGERANGE_32V | INA219_CONFIG_GAIN_8_320MV | INA219_CONFIG_BADCRES_12BIT | INA219_CONFIG_SADCRES_12BIT_1S_532US | INA219_CONFIG_MODE_SANDBVOLT_CONTINUOUS;
break;
case 2: // 16V 0.4A
ina219_cal_value = 8192;
ina219_current_divider_ma = 20; // Current LSB = 50uA per bit (1000/50 = 20)
config |= INA219_CONFIG_BVOLTAGERANGE_16V | INA219_CONFIG_GAIN_1_40MV | INA219_CONFIG_BADCRES_12BIT | INA219_CONFIG_SADCRES_12BIT_1S_532US | INA219_CONFIG_MODE_SANDBVOLT_CONTINUOUS;
break;
__DEBUG__(printf("mode = %d\n",mode);)
if (mode < 5)
{
// All legacy modes 0..2 are handled the same and consider default 0.1 shunt resistor
ina219_current_multiplier = 1.0 / INA219_DEFAULT_SHUNT_RESISTOR_MILLIOHMS;
__DEBUG__(dtostrfd(ina219_current_multiplier,5,__dbg1);)
__DEBUG__(printf("cur_mul=%s\n",__dbg1);)
}
// Set Calibration register to 'Cal' calculated above
bool success = I2cWrite16(addr, INA219_REG_CALIBRATION, ina219_cal_value);
if (success) {
// Set Config register to take into account the settings above
I2cWrite16(addr, INA219_REG_CONFIG, config);
else if (mode >= 10)
{
int mult = mode % 10;
int shunt_milliOhms = mode / 10;
for ( ; mult > 0 ; mult-- )
shunt_milliOhms *= 10;
ina219_current_multiplier = 1.0 / shunt_milliOhms;
__DEBUG__(dtostrfd(ina219_current_multiplier,5,__dbg1);)
__DEBUG__(printf("shunt = %dmO => cur_mul=%s\n",shunt_milliOhms,__dbg1);)
}
return success;
config = INA219_CONFIG_BVOLTAGERANGE_32V
| INA219_CONFIG_GAIN_8_320MV // Use max scale
| INA219_CONFIG_BADCRES_12BIT_16S_8510US // use averaging to improve accuracy
| INA219_CONFIG_SADCRES_12BIT_16S_8510US // use averaging to improve accuracy
| INA219_CONFIG_MODE_SANDBVOLT_CONTINUOUS;
// Set Config register to take into account the settings above
return I2cWrite16(addr, INA219_REG_CONFIG, config);
}
float Ina219GetShuntVoltage_mV(uint16_t addr)
{
// raw shunt voltage (16-bit signed integer, so +-32767)
int16_t value = I2cReadS16(addr, INA219_REG_SHUNTVOLTAGE);
// shunt voltage in mV (so +-327mV)
__DEBUG__(printf("ShR = 0x%04X\n",value);)
// convert to shunt voltage in mV (so +-327mV) (LSB=10µV=0.01mV)
return value * 0.01;
}
float Ina219GetBusVoltage_V(uint16_t addr)
{
// Shift to the right 3 to drop CNVR and OVF and multiply by LSB
// raw bus voltage (16-bit signed integer, so +-32767)
int16_t value = (int16_t)(((uint16_t)I2cReadS16(addr, INA219_REG_BUSVOLTAGE) >> 3) * 4);
// bus voltage in volts
return value * 0.001;
// Shift 3 to the right to drop CNVR and OVF as unsigned
uint16_t value = I2cRead16(addr, INA219_REG_BUSVOLTAGE) >> 3;
__DEBUG__(printf("BusR = 0x%04X\n",value);)
// and multiply by LSB raw bus voltage to return bus voltage in volts (LSB=4mV=0.004V)
return value * 0.004;
}
/*
float Ina219GetCurrent_mA(uint16_t addr)
{
// Sometimes a sharp load will reset the INA219, which will reset the cal register,
@ -159,14 +191,25 @@ float Ina219GetCurrent_mA(uint16_t addr)
// current value in mA, taking into account the config settings and current LSB
return value;
}
*/
bool Ina219Read(void)
{
for (int i=0; i<sizeof(ina219_type); i++) {
if (!ina219_type[i]) { continue; }
uint16_t addr = ina219_addresses[i];
ina219_voltage[i] = Ina219GetBusVoltage_V(addr) + (Ina219GetShuntVoltage_mV(addr) / 1000);
ina219_current[i] = Ina219GetCurrent_mA(addr) / 1000;
float bus_voltage_V = Ina219GetBusVoltage_V(addr);
float shunt_voltage_mV = Ina219GetShuntVoltage_mV(addr);
__DEBUG__(dtostrfd(bus_voltage_V,5,__dbg1);)
__DEBUG__(dtostrfd(shunt_voltage_mV,5,__dbg2);)
__DEBUG__(printf("bV=%sV, sV=%smV\n",__dbg1,__dbg2);)
// we return the power-supply-side voltage (as bus_voltage register provides the load-side voltage)
ina219_voltage[i] = bus_voltage_V + (shunt_voltage_mV / 1000);
// current is simply calculted from shunt voltage using pre-calculated multiplier
ina219_current[i] = shunt_voltage_mV * ina219_current_multiplier;
__DEBUG__(dtostrfd(ina219_voltage[i],5,__dbg1);)
__DEBUG__(dtostrfd(ina219_current[i],5,__dbg2);)
__DEBUG__(printf("V=%sV, I=%smA\n",__dbg1,__dbg2);)
ina219_valid[i] = SENSOR_MAX_MISS;
// AddLogMissed(ina219_types, ina219_valid);
}
@ -175,15 +218,11 @@ bool Ina219Read(void)
/*********************************************************************************************\
* Command Sensor13
*
* 0 - Max 32V 2A range
* 1 - Max 32V 1A range
* 2 - Max 16V 0.4A range
\*********************************************************************************************/
bool Ina219CommandSensor(void)
{
if ((XdrvMailbox.payload >= 0) && (XdrvMailbox.payload <= 2)) {
if ((XdrvMailbox.payload >= 0) && (XdrvMailbox.payload <= 255)) {
Settings.ina219_mode = XdrvMailbox.payload;
restart_flag = 2;
}
@ -201,6 +240,7 @@ void Ina219Detect(void)
if (I2cActive(addr)) { continue; }
if (Ina219SetCalibration(Settings.ina219_mode, addr)) {
I2cSetActiveFound(addr, ina219_types);
__DEBUG__(printf("found INA#%d @ 0x%02X\n",i,addr);)
ina219_type[i] = 1;
ina219_count++;
}